Early Supplier Involvement Participate in supplier part design Meet with customers during part design phase Make process and material recommendations Project Management Coordinate all activities associated with your program. Drive your program from development to production. Procure all peripheral materials including packaging, inserts and decorative materials.
Mold Design We pride ourselves on our ability to solve your design-to-production challenges and delivering a quality mold engineered to your exact specifications. Design from Prints or Database. Work in solids, surfaces, and wireframe. Seamless transition from Database to CNC Utilize Pro/E 2000i software Leadtime 1 - 2 weeks Periodic Design Reviews with Manufacturing Personnel		To Photo Tour
Mold Fabrication Crystal Die & Mold combines traditional moldmaking craftsmanship with modern technology to build the highest quality precision custom molds for you. Builds from Prints or Database via ProEngineer/Mastercam Seamless Transition from Database to CNC Electric Discharge Machining (EDM) 2 CNC, 2 Conventional, 1 Wire Machining Center 3 CNC for Variety of Sizes and Configurations Tool Maintenance done In-House for Life of Tool Leadtime 2 - 8 weeks, depending upon complexity.		To Photo Tour
Injection Molding Our customer's needs come first when it comes to scheduling. That's why we've invested in 34 presses with tonnage ranging from 22 to 400 ton capacity. Over 75% are closed loop which ensures greater molding accuracy and repeatability. Automation is steadily increasing at Crystal Die & Mold with robots in place and an extensive conveyor utilization. Our Micro-Processor Controlled Dryers are supported by Meltflow Analysis and Moisture Analyzer. 34 Injection Molding Machines including Thinwall Molding Machines Rotary Table Molding Capabilities All Electric Molding Conventional Hydraulic and Mechanical Machines Extensive Insert Molding - both inserts and overmold Thinwall Molding of Engineered Resins Class 100,000 Clean Molding Environment Blending of Color & Additives Temperature and Humidity Controlled Environment Controlled Cooling Systems on Molds and Machines		To Photo Tour
Value Added Operations We go that extra step for our customers by performing most secondary operations, decorating and assembly right on site! Automation is steadily increasing and Crystal Die & Mold currently offers: Component Bonding Ultrasonic Welding - both Insert and Plastic Heat Staking Solvent Bonding Decorating Pad Printing Hot Stamping Heat Transfer Mechanical Assembly Class 10,000 Clean Room Assembly Custom labeling Bar-coding Custom Packaging Local deliveries		To Photo Tour
Quality Assurance As an ISO registered company, we perform the required internal quality audits with our formally trained internal auditors and supplement the audits with our own employee-created validation process. Our comprehensive Quality program includes: Capability Studies Colorimeter Analysis Compression/Tension Testing Coordinate Measuring Defect Tracking First Article Inspections FMEA's Fully Staffed Quality Control Department Meltflow Index Analysis Process Control Plans Process Flow Diagrams Statistical Process Control on Control Dimensions