We Provide the Solution Today's marketplace demands thinner, lighter parts which can only be manufactured with specialized molds, equipment and resins. Crystal Die & Mold has extensive experience with thinwall applications and can provide the solution to all of your thinwall molding applications. With our expertise, experience and resources, we can advise you on thinwall product design and applications. Once the product has been developed, our mold design engineers, toolmakers injection molding technicians will bring your product quickly and efficiently into production. In producing thinwall moldings, there are three critical areas of concern:
Mold Design & Fabrication Our highly trained designers and toolmakers specialize in single and multi-cavity thinwall molds which have unique requirements as compared to conventional molds. Some of the differences may include fine polishing, ejector pin placement, moldbase size, venting and gate to thickness ratios.
Equipment Thinwall applications involving engineered resins require specialized equipment. Crystal Die & Mold utilizes VanDorn DeMag ErgoTech presses to provide the high injection velocity and pressure necessary to mold flawless thinwall parts. In addition, we utilize complete automation from the loading of material to removal of the parts in all of our thinwall press applications in order to produce consistent product.
Resins & Processing Thinwall processes inherently abuse resins. Even though the resin suppliers provide engineered resins designed for thinwall applications, it is necessary to involve the expertise of our resin processing technicians in order to produce parts without degradation in the thinwall applications. To help you: reduce product weight and cost produce a smaller product envelope or increase useable internal volume produce customer-pleasing industrial designs Contact Crystal Die & Mold for your thinwall solutions.